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Elements and Performance Criteria

  1. Prepare to diagnose and repair hydrostatic transmission
  2. Diagnose hydrostatic transmission
  3. Repair hydrostatic transmission
  4. Complete work processes
  5. Prepare to diagnose and repair hydrostatic transmission
  6. Diagnose hydrostatic transmission
  7. Repair hydrostatic transmission
  8. Complete work processes

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Diagnostic tests must include:

using pressure gauges and flow meters to diagnose hydrostatic transmissions, including taking pressure readings of the following systems:

charge

pilot

hot oil

main hydrostatic loop.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

working with high pressure and stored energy hazards

isolating and stabilising machines

environmental requirements, including procedures for trapping, storing and disposing of fluids released from hydrostatic transmissions.



Knowledge Evidence

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to diagnosing and repairing hydrostatic transmissions, including procedures for:

working with high pressure and stored energy hazards

isolating and stabilising machines

environmental requirements, including procedures for trapping, storing and disposing of fluids released from hydrostatic transmissions

operating principles of hydrostatic transmissions and associated components, including:

closed loop

charge circuitry

flushing circuit

application, purpose and operation of hydrostatic transmissions and components, including:

charge pump

main pump, including pilot control systems

drive motor, including control systems

filtering

hydraulic lines

heat exchanger

reservoir

diagnostic testing procedures for hydrostatic transmissions, including:

testing charging system

testing closed loop system

testing flushing system

measuring case drains

testing internal and external fluid leaks

checking abnormal noises and operation

using scan tools and multimeter

repair procedures for hydrostatic transmissions, including procedures for:

isolating faults

dismantling components and parts

inspecting and evaluating worn components

repairing and replacing parts

post-repair flow and pressure testing procedures for hydrostatic transmissions.